Committed To Quality, Committed To You
Driven by the increasing demand for sustainable protein sources, the mealworm production market has experienced significant growth in recent years. Mealworms are a rich source of protein, vitamins, and minerals, making them an attractive option for animal feed, pet food, and human consumption. Moreover, mealworm farming has a lower environmental impact than traditional livestock farming, making it a more sustainable option.
But this also means the competition for mealworm producers has become even tougher. They must produce excellent quality products to compete in the market, which can only be achieved with the help of high-intensity vibro sifters that can work at optimal accuracy.
Before getting into that, let’s understand what mealworms are and how they are processed.
Mealworms are the larvae of the darkling beetle (Tenebrio molitor). They are commonly used as a food source for reptiles, birds, and other animals, and are also sometimes consumed by humans in certain parts of the world. Mealworms are generally about 2-3 centimeters long and are yellow or brown in color. They are rich in protein and nutrients, making them a popular choice for animal feed and as a human food source in some cultures.
Mealworms can be processed in several ways depending on their intended use. Here are some common methods of processing mealworms:
Regardless of the processing method, mealworms should always be properly cleaned and cooked to avoid any potential health risks.
Sieving plays an integral role in mealworm production by helping to remove impurities and ensure the quality and safety of the final product. During the rearing process, mealworms can produce frass (insect waste) and leftover food, which can accumulate in the substrate and mix with the insects. If left unchecked, these impurities can negatively impact the appearance, texture, and flavor of the mealworms, and potentially pose a health risk to humans or animals that consume them.
By sieving or screening the mealworms, producers can remove any impurities and separate the mealworms from the substrate. This can help improve the product’s overall quality and safety, especially if it is intended for human consumption. Sieving or screening can also help to identify and remove any damaged or diseased mealworms, which can further improve the quality of the final product.
In addition to removing impurities, sieving or screening can also help improve the production process’s efficiency. Producers can more easily collect and package the insects for sale or use by separating the mealworms from the substrate.
Our screening machines offer a wide range of solutions to help you produce top-quality mealworms. They are specially engineered to enable high-intensity production processes and can also enhance your production capacity. With our machines, you can achieve efficient and effective screening, ensuring that only the best mealworms make it through. Experience the benefits of increased productivity and superior quality with our cutting-edge screening solutions.
We provide robust vibro sifters that effectively remove impurities and foreign matter from various raw insect mixtures such as mealworms, crickets, and more. Our sifters are designed to ensure consistent quality of the raw base and improve material purity, resulting in high-quality end products. Our sifters operate efficiently and are a valuable asset for mealworm industries looking to enhance their production line. By eliminating unwanted particles, the sifters help to produce cleaner raw materials, leading to superior end products.
Our screening machines provide accurate and dependable gradation outcomes by separating particles into up to five levels in one go. This approach results in an efficient and cost-effective screening process, regardless of the batch size. The machines are engineered to deliver optimal gradation, quality, and consistency in material screening, resulting in refined and precise results each time.
Our vibratory screening machines have a clever design that makes assembly and disassembly easy. Reliable and simple-to-disconnect clamps allow all filter parts to be sealed or detached. This feature enables quick and convenient removal or replacement of any filter part. Our screening machines are engineered to ensure that maintenance and cleaning are hassle-free, allowing for uninterrupted production processes.
The screening machines and filters are flexible and customizable to enhance efficiency based on specific needs. We can upgrade the motor’s capacity, enhance control capabilities, and make other adjustments to ensure seamless integration with existing processing lines. Our range of customization options allows users to optimize their equipment according to their requirements, resulting in improved productivity and efficiency.
We have chosen a fine range of machines that are capable of screening and processing mealworms with the required precision and vibration intensity. The machines can perform multiple processes such as clarifying, dedusting, sorting, and delumping, which can be customized as per specific requirements.
From increasing throughput to adding efficiency, these machines will be significantly helpful in the production process:
The Super Sivtek Separator is a screening machine that offers businesses an efficient and reliable option for their screening needs. With the ability to generate three times more vibrations than conventional sieving machines, it can significantly improve a company’s productivity. The circular vibratory screen enables the machine to separate up to five particle gradations in a single operation with accuracy.
It’s adjustable motor weights and rotating angles enable it to generate high-force vibrations, which are instrumental in separating particles. The upper weight directs the screening, while the lower weight produces vertical vibrations that move the mealworms toward the periphery. As a result, businesses can calibrate the machine to suit their specific screening requirements.
The machine also produces high-capacity vibrations make, while having a compact structure. Its strong bearing housing and mounted motors work on the belt and pulley mechanism principle, ensuring smooth and efficient operation. This design also contributes to the machine’s durability and cost-effectiveness.
The Super Sivtek Separator is highly accurate and precise, offering finesse and accuracy in particle separation. With the capability of sieving up to 500 units without experiencing a breakdown, it is perfect for industrial sieving needs.
Overall, the Super Sivtek Separator is a versatile machine designed to provide higher throughput, precise particle separation, and durability for various applications. Its innovative features and efficiency make it an excellent investment for businesses seeking to enhance their productivity while minimizing costs.
The Sanitary Sivtek Separator is a premium screening machine that provides hygienic screening solutions for the food and pharmaceutical industries. The machine is designed to meet high sanitary and hygiene standards while providing top-quality processing of screening materials.
Constructed from high-quality materials that meet the norms of cGMP, the Sanitary Sivtek Separator is built with FDA-approved rubber, silicon, and resin-bonded glue. The enclosed structure of the machine prevents any leaks or external interference, creating a dust-free and contamination-free environment for the screening substance.
Its weld joints are crevice-free, preventing contamination, while the quick-release toggle clamp, approved by DQ, IQ & OQ documentation, makes the machine’s processing much easier. These features ensure that the highest level of hygiene is maintained during the screening process, making it the perfect solution for sieving mealworms.
The machine is made of high-quality stainless steel of SS 316L level and can be customized to suit the diameter of the vibrating sifter and the finishing of the mealworms. The mirror polish variant has a 0.1-0.2 RA surface finishing, with a customizable diameter of 24” to 72”.
The sanitary Sivtek Separator is a state-of-the-art machine that provides reliable and efficient screening solutions for companies in the food and pharmaceutical industries. Its premium quality materials, innovative design, and customizable options make it a top choice for businesses seeking hygienic and efficient screening solutions.
Our Super Gyro Separator is an absolute boon for the mealworms industry, offering unique motor designs and vibratory functionalities that make screening processes twice as efficient as conventional screening machines. The separator’s vibratory motors are ingeniously positioned on the top and lower weights, enabling circular motion and higher throughput.
The eccentric weights on the upper and lower ends of the motion generator shaft allow the machine to produce high-intensity vibrations. The top weight distributes the material across the screen, while the lower weight tilts the machine to generate vertical vibrations. This feature enables the separator to spread out the mealworms evenly and screen more in less time, which is particularly beneficial for screening in large volumes.
The Super Gyro Separator is versatile and can handle all types of materials, including wet, dry, coarse, fine, hot, or cold, providing optimal screening results, regardless of the material’s nature. The separator can achieve the most accurate gradation for up to 5 levels, without compromising the quality of the screening material.
In addition to its efficiency, the Super Gyro Separator is designed to reduce power consumption, making it even more cost-effective significantly. This innovative separator is a reliable and efficient screening solution that can help companies achieve their goals while saving time and money. Its versatility, accuracy, and efficiency make it a valuable asset for mealworm industries looking to enhance their production lines.
The SIVTEK Vibro Separator is a top-quality gyro separator machine that is widely used in the industry for its optimal screening solutions. This high-intensity vibro separator efficiently screens all types of materials, including mealworms, and performs functions like scalping, de-dusting, and gradation settings.
The machine’s vibratory motors are positioned perfectly to provide circular motion and increase productivity. The eccentric weights on the upper and lower ends of the motion generator shaft allow the machine to create high-intensity vibrations. The top weight distributes the material across the screen, while the lower weight tilts the machine for vertical vibrations. This results in an even distribution of mealworms and faster screening, which is helpful for bulk screening.
The SIVTEK Vibro Separator is known for its economical and efficient solutions for all types of sieving purposes. This machine is designed to perform precision screening operations and provide high gradation accuracy. Its smooth and secure operating experience makes it the perfect vibro separator machine.
This gyro separator comes with various advantages. From significantly increasing your capacity to providing five different gradations in a single operation, this efficient sieve separator machine is one of the most versatile machines in the industry. The robust woven mesh embedded in its vibrating sieve makes the machine last longer without any rundowns.
Furthermore, we provide a diverse range of add-ons that can transform the machine’s modes of application. By installing different types of screening rings, you can bring a whole new level of efficiency to this gyratory separator.
It is an innovative machine designed to simplify the task of screening a variety of materials, including dry, wet, sticky, and abrasive substances. The Linea Sivtek is powered by horizontal vibrating screens that enable the screening of large quantities of mealworms at once. What sets the Linea Sivtek apart is its ability to provide optimum gradation results, making it ideal for developing a range of mealworms, each distinct in gradation.
The machine features a unique design, dual convertible screening decks, and double-vibration motors that make it highly efficient and productive. Its versatility and flexibility enable it to be adapted to specific requirements, providing the desired performance. The double-vibration motors mounted on both sides of the machine make the particles jump on the screen and separate unwanted particles, allowing for the processing of high feed flow and providing the finest end result in the screening process.
The Linea Sivtek is also equipped with rectangular sieves that can easily screen all kinds of materials, from de-lumping and de-watering substances to solid and bulky ones. Its linear design provides higher malleability and free flow of the material, ensuring efficient screening. To maintain steady vibrations, the machine has two vibratory motors installed on both sides, with a clamping system that makes it easy to clean the residues and mesh left behind.
The machine is highly popular in the mealworms industry due to its versatility and flexibility, making it the ideal screening equipment for businesses dealing with raw materials that are dry, wet, abrasive, and sticky. Its innovative design and advanced features make it a reliable and efficient solution for companies looking to improve their productivity and streamline their screening processes.
The Rectangle Separator is a highly efficient screening machine, acclaimed across the food and pharmaceutical industries for its unique construction and compact design. This inline vibro sifter is among the most efficient machines that can process fine mesh while reducing screening time, increasing capacity and efficiency by providing a low headroom gyratory screener.
Its design as a rectangular sieve contributes to its high functionality.
Embedded with two vibrating motors, it generates linear vibrations that ensure synchronized operation and continuous and consistent feeding of mealworms to the mesh screen. The screens on this rectangular separator come in a wide range of materials, including low-carbon steel, stainless steel, brass, and bronze.
The machine automatically repeats the screening process until the material is completely screened, increasing efficiency and providing economical outcomes. Its compact structure occupies less space and requires no lubrication, thus reducing maintenance costs.
This versatile rectangular sieve has a wide range of applications, providing optimal results for control screening, dust sifting, and classification of grainy and dry substances.
Customization options include add-on equipment such as a vibrasonic de blinding system, clamping system, and castor wheels, enhancing and calibrating the machine to meet specific needs. The inline sifter comes in a mirror and bead blast finish, further providing customization options to suit individual needs.
Our screening and filtering machines offer exceptional performance, surpassing conventional alternatives, to enhance your mealworm production capacity and efficiency while maintaining high-quality standards.
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