Advanced Iron Ore Screening Solutions with Advanced Vibro Sifters

Iron ore is among the most precious raw material in the world, constituting about 5% of the crust of the Earth and being the backbone of industries from construction to automotive to energy and electronics. In the Philippines and anywhere else in the world, iron ore is naturalized as the hematite or magnetite ore. The nature of the ore would be such that it has to be crushed, washed, and ground into a fine powder that can be handled in further processes.

A little crushing is not the only requirement for processing iron ore; it should also have specified consistency, purity, and precision. Unequal particle size or impurities can affect the strength, durability, and quality of the fabricated end products, thereby becoming an important concern for an advanced screening and separation technology.

Challenges in Iron Ore Processing

Processing iron ore into a reliable powder brings challenges such as:

• Uneven particle distribution after crushing and grinding.
• Contaminated extra large size that damages production equipment.
• Handling high data volume processing in mining and mineral industry.
• The requirement for precise gradation to meet specific application standards.

Given the right screening solutions, there is potential of quality, wear, and efficiency loss.

Galaxy Sivtek’s Screening Solutions for Iron Ore

Galaxy Sivtek, a trusted name in separation technology, provides customized sieving and screening equipment for mineral and metal industries. For iron ore screening, two advanced options are available, depending on application requirements:

1. Super Sivtek® Separator – For High Throughput & Fine Screening

Super Sivtek Separator being a heavy-duty vibratory screen is intended for industries working with large volumes and ultra-fine mesh screening.

Key Benefits for Iron Ore:

• 3X Vibrations: Creates three times more vibration than a normal sifter so you can get through the material.
• Fine Separation: Can sieve up to 500 mesh and can be used when a precise particle size distribution is needed.
• Multiple Gradations: Offers up to 5 levels of separation in one go.
• Versatile Applications: Efficiently handles both dry and wet screening processes.

Hence, Super Sivtek is meant for large-scale mining operations where high capacity and accuracy matter.

2. Sivtek Vibro Separator – For Versatile & Cost-Efficient Screening

The Sivtek Vibro Separator, or also referred to as a gyratory separator, is a very versatile option for industries requiring effective and cost-saving screening.

Key Benefits for Iron Ore:

• Precision Screening: Provides particle size distribution consistency with high accuracy.
• High Capacity: Works as a bulk processing system without diminution of the performance.
• Robust Mesh Design: Screens designed to be highly durable with minimum breakdowns, the best fit for mineral applications.
• Up to 5 Decks: Provides several gradations in a single operation, allowing for flexibility.

This makes it a good choice for medium to larger mineral processing plants looking for dependable screening at lower operational costs.

Final Step: Check Screening Before Packaging

A final check sieving process is also carried out by many manufacturers before the iron ore material is dispatched to eliminate any oversized pieces or impurities in the iron ore powder. Galaxy Sivtek offers Inline Sivtek check screeners, which can be seamlessly integrated before the packaging line, guaranteeing purity and consistency.

Why Choose Galaxy Sivtek for Iron Ore Screening?

• Proven Expertise: Supporting mineral industries around the world with superior sieving technology.
• Customization: Solutions customized to a particular ore processing need.
• Reliability: Machineries built with products that are designed to work 24/7 and have a heavy load.
• Support: Support in the Philippines with local expertise to create a seamless integration.

Conclusion

The iron ore industry in the Philippines demands unequalled efficiency, durability and precision. The Super Sivtek can provide the screening of high-capacity fine materials, and the Sivtek Vibro Separator can offer versatility and economic performance at a range of products. Galaxy Sivtek can provide reliable solutions for every aspect of iron ore screening.

Ready to enhance your mineral processing?

Connect with Galaxy Sivtek today and discover how our advanced screening solutions can maximize productivity and product quality.