Achieve Crystal-Clear Raw Sugar Juice & Syrup with Advanced Filtration

Optimizing Sugar Processing with High-Efficiency Screening & Filtration

The sugar industry requires efficient filtration and sieving solutions to produce refined sugar that meets strict quality standards. One of the biggest challenges in sugar processing is the removal of bagasse fibers, black particles, and suspended solids from raw sugar juice and syrup. Traditional filtration techniques often conflict with mesh clogging, inefficient impurity elimination, and excessive downtime, resulting in productivity and quality consistency losses.

To overcome these challenges, Galaxy Sivtek offers two advanced screening solutions—Sivtek 360° Discharge Separator® and Linea Sivtek®—designed to enhance sugar juice filtration and syrup purification, ensuring a smooth and efficient process.

Key Challenges in Sugar Industry Filtration

1. Filtration of Raw Sugar Juice – Removing Bagasse & Fibers

After extracting sugar juice from sugarcane, bagasse fibers, big debris, and strong impurities must be filtered out before similarly processing. The common challenges are:

• Frequent Mesh Clogging: Fibers accumulate on the mesh screens opposing the flow.
• Low Processing Capacity: Conventional filters cannot manage high-throughput filtration.
• Labor-Intensive Maintenance: Continuous manual cleaning disrupts the action.

2. Sugar Syrup Filtration – Removing Fine Impurities for Purity

Even after the initial sugar syrup filtration, it can still have tiny black particles, fine impurities, and undissolved solids that affect the quality of crystallization. Challenges faced include:

• Incomplete Separation: Standard filters cannot clean ultra-fine contaminants.
• Uneven Syrup Flow: An uneven distribution of the syrup reduces the efficiency filtration.
• Time-Consuming Cleaning: Having to clean manually over and over again can really slow down production.

Galaxy Sivtek’s Advanced Solutions: Optimizing Sugar Filtration

Sivtek 360° Discharge Separator® – High-Efficiency Sugar Juice Filtration

The design of the Sivtek 360° Discharge Separator® is completely dedicated to the bulk high-volume filtration of sugar juices, preventing the collection and accumulation of fibers, and thus reducing mesh clogging.

How It Works:

• 360° Discharge Separator: It continuously removes oversized impurities such as bagasse and fibers and also does not allow any screen blockage.
• Self-Cleaning Mechanism: Eliminates fiber build-up, resulting in reduced downtime for cleaning.
• High Processing Speed: Guarantees uninterrupted filtration of the juice, enhancing overall output.

By integrating this system, sugar manufacturers can enjoy smoother filtration, greater throughput, and a notable decrease in cleaning frequency—resulting in enhanced production efficiency.

Linea Sivtek® – Precision Filtration for Sugar Syrup Purification

For refined sugar syrup processing, the Linea Sivtek® provides a highly efficient sieving solution to remove ultra-fine impurities before crystallization.

How It Works:

• Dual Motion Technology: Guarantees ideal impurity removal hence improving syrup clarity.
• Integrated Clean-in-Place (CIP) System: Eliminates manual cleaning downtime with automatic screen washing.
• Even Material Distribution: Avoids uneven filtration, thus reducing wastage and enhancing quality.

With Linea Sivtek® in place, sugar generators achieve a regular syrup purity while avoiding a lot of batch rejections. It further increases the overall filtration efficiency.

Why Galaxy Sivtek is the Best Choice for Sugar Filtration?

• Industry Expertise: For decades, we have specialized in screening and filtration solutions catered specifically for the sugar industry.
• High Efficiency: Our cutting-edge separators are built to prevent clogging, reduce maintenance needs, and increase your production output.
• Cost-Effective Solutions: With low maintenance and enhanced efficiency, you can enjoy reduced operating costs.
• Global Presence: Leading sugar manufacturers worldwide trust us for optimized filtration solutions.

If you’re handling troubles like mesh clogging, low filtration efficiency, or excessive renovation need, Galaxy Sivtek has just the right solution for you. Contact us today to enhance your sugar processing with our state-of-the-art sieving and filtration technology!